-
Course Code
SRVT-001
Operations and Maintenance Training M&J Valve Products
- The CELEROS Flow Technology group of companies (“CELEROS FT”) are committed to the long-term development of skills and knowledge across the population of workers involved in valve supply, operations, maintenance, and repair.
- Our aim is to provide a balance of education, skills training, and experience to personnel nominated by our customers, to develop a strong level of capability and product knowledge for our valued customers both short and long term.
- This is achieved through a balance of education, skills training, and experience. CELEROS FT provides a set of training techniques and methodologies which have been developed to support the training and competency of our global workforce.
- Our training programmes are practical and integrated with the steps for execution of the day-to- day operation, maintenance, repair, and overhaul of valves and associated equipment. All training will be carried out on equipment our customers are or will be familiar with and our training is designed to not only provide theoretical and but also practical training of your personnel.
- With 120+ years of product and application experience we are internationally renowned as a leading manufacturer of valves designed for the toughest applications which are developed and delivered by our industry experts and local teams.
- Our training is instructor-led either in physical locations at our factories or at your location.
- This following document provides an outline of the approach CELEROS FT has adopted to support the training and development of our customers’ personnel.
Learning Outcomes
- CELEROS FT provides a range of discrete and modular training programs which are designed to improve the competence level of technicians who are required to maintain and test process valves and actuators as part of their routine duties.
- The purpose of our courses is to develop and instil in all Trainees a working knowledge of various applications and their associated valves, as well as the different processes, procedures, and standards associated with valve maintenance, repair, overhaul, installation, commissioning, and operations.
- Evaluation and understanding of your personnel’s’ current skills and aptitude levels, will allow the programme to be tailored to each Trainee’s ability and ambitions.
- Each programme is stand alone and delivers an appropriate level of knowledge and experience. A combination of courses can collectively deliver a specified skill level that fits with a particular need, aligned with your operational requirements, and designed to increase productivity on valve repair and overhauls across your assets.
- Our valve and product training courses provide each Trainee with the necessary knowledge to understand to enhance their knowledge and skills in the areas of application, valve sizing, and selection, operating, troubleshooting, and valve maintenance and repair, delivered both in classroom and in a practical work environment.
Course Contents
- Full understanding of all aspects of our valves ranging from:
- Application and usages.
- Operations and maintenance including troubleshooting of the valve, actuator, and instrumentation.
- Sizing and selection including features and benefits of CELEROS FT products.
- Operations and maintenance including troubleshooting of the valve, actuator, and instrumentation.
- Delivered by our internally qualified trainers.
- Based on the training courses that are selected.
- The training is predominately workshop based and includes assessment prior to, and throughout the duration of each training module.
- Upon completion of a specific module, a final assessment is completed which is then used to provide an evaluation of the effectiveness of the training.
- For practical hands-on training courses, technical logbooks will be provided, and it is recommended that these be retained by the Trainees throughout the training period and onwards.
- It is suggested that Trainees continue to collect and collate written documentation from supervisors, job sheets, and permit copies to support their own records to further competency development.
- The content of the valve modules is based on our OEM maintenance manuals and technical publications. The test procedures are in accordance with recognized test standards, for example API 527 and API 598, ANSI/FCI 70-2 and API 6D, as applicable.
- Training Coordinator / Lead Coach
- Senior Valve Engineer fully qualified to develop and deliver bespoke training programmes. Responsible for:
- Initial and ongoing competency assessment of Trainees (practical and theoretical)
- Development of bespoke training programmes for each Trainee
- Develop and maintain Personnel Training Records (PTRs)
- Coordination of all training activities
- Develop all practical and theoretical training materials
- Delivery of all theoretical, classroom-based training
- Review and maintain Trainee technical logbooks which contain witness statements, written documentation from supervisors, job sheets and permit copies
- Arrangement of any out of country training
- Assessment and issuance of training certificates
- Provision of status updates on progress and performance of Trainees to our customers
- Introduction & Valve Fundamentals (Classroom)
- Overview of course content & learning objectives
- Safety moment & PPE requirements
- Key terminology
- Applications for M&J Surge Relief Valves
- Real-world case study: Common valve issues in industrial applications
- Hands-On Training
- Review of Danflo Operating manual
- Hands-on training
- Disassembly of the valve
- Key items to inspect and records
- Reassembly
- Hands-On Training
- Hands on Training: Testing and calibration
- Pilot
- Nitrogen
- Validation of Performance Metrics
- Common spare parts requirements
- Troubleshooting workshop: Common valve failures & solutions
- Review & Certification
- Recap of training & Q&A
- Final quiz & certification of completion
- Certification presentation and closing discussion
- Post-training support: Access to refresher materials & expert guidance
- Participants should be competent mechanical technicians with experience in hand tools, fitting, assembly, and disassembly procedures.
- Attendees must bring:
- Safety helmet, safety glasses
- Boiler suit/coveralls / protective clothing
- Safety gloves & safety boots
2.1. Key Benefits
2.2. Assessment
2.3. Competence Records
2.4. Module Content
2.5. Our Personnel
3. TRAINING MODULES – DETAIL
3.1. VE02-01-SP: OPERATIONS AND MAINTENANCE TRAINING – M&J DANFLO
Focus: M&J Danflo Valves, including associated application, operation, maintenance and troubleshooting. This module is designed for mechanical and valve technicians with a general aptitude for mechanical applications.
Module Content:
Prerequisites:
PPE Requirements
Our Methodology
- Make coaching and monitoring innovative and using modern
- Media training also using on the go training by using interactive means and focusing on
- The exercises, practical applications and real situations study
- Live delivery method, instructor-led training
- Experienced consultant, trainers, and professional
- Qualified trainer with high-level experience
Attendance Reports
- Send daily attendance reports to training departments
- Send full attendance report to training dep. by the end of the course
- Attend 100 % from the course days also provide daily
- Issue attendance certificate for participant who attend minimum 80% from the course duration
Pre/Post Reports
- Pre- assessment before starting training
- Post assessment after finishing training
- Full report for the difference between Pre-& Post assessment
Who Should Attend
- Engineers and technicians involved in process safety
- Maintenance personnel
- Safety and operations managers
